Asphalt Intelligent Compaction: Avoid density failures with real-time compaction monitoring.

Whether you're managing public infrastructure or private land development, Compactica helps you protect your investment and build with long-term confidence.

Compactica is designed to meet or exceed AASHTO R-111-22- Standard Practice for Intelligent Compaction Technology for Embankment and Asphalt Pavement Applications.

Traditional Pavement Testing Limitations

Asphalt compaction quality is still judged using spot checks like nuclear density gauges and cores. These tests are slow, disruptive, and only tell part of the story.

Operators are left guessing on pass counts, rolling patterns, and timing, while crews wait on QC results that arrive too late to fix the problem.

By the time a density issue is discovered:

  • the mat is already cold,

  • the roller has moved on,

  • and rework is costly or impossible.

Operators are left guessing on pass counts, rolling patterns, and timing, while crews wait on QC results that arrive too late to fix the problem.

The result is inconsistent density, failed tests, schedule delays, and unnecessary risk on every paving job.

Asphalt Intelligent Compaction With Compactica

Compactica replaces guesswork with real time visibility into the compaction process.

Our asphalt intelligent compaction module continuously monitors the work as it happens, giving crews immediate feedback instead of after the fact surprises.

  • Pass counts are tracked automatically

  • Mat temperature is monitored to prevent cold spots

  • Operators receive clear visual guidance to maintain a consistent rolling pattern.

Instead of relying on random spot testing alone, Compactica delivers continuous compaction monitoring across the entire mat so issues can be corrected while there is still time to fix them.

The outcome is fewer density failures, more consistent results, and smoother coordination between paving, rolling, and QC.

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Peace of Mind:

Roller Operators

Compactica gives operators clear, real time guidance so they can roll with confidence instead of relying on memory or guesswork.

  • Automatic pass count tracking

  • Clear visual rolling patterns

  • Alerts when the mat cools too fast

  • Fewer missed, under rolled, or over rolled areas

  • Less stress and more consistent results

Contractors

Compactica reduces compaction risk by making the process visible, consistent, and documented in real time.

  • Fewer failed density tests and rework

  • Continuous compaction monitoring across the mat

  • Auto generated reports for QC and documentation

  • Early issue detection before it becomes a problem

  • Smoother DOT reviews and project closeout

How it works

Compactica installs directly on your existing rollers with no disruption to paving operations.

  • Sensors monitor key compaction inputs while the roller is working.

  • The system automatically tracks pass counts, monitors mat temperature, and provides real time visual guidance to the operator.

  • All compaction data is captured continuously across the mat rather than at isolated test locations.

After the shift, reports are generated automatically, giving crews and managers a clear record of compaction activity to support quality control and project documentation.

Compactica turns compaction into a controlled, visible process instead of a guessing game.